CONTINUOUS THERMAL PROCESSING · PURÉE / PASTE / CONCENTRATEsales@tubeintubesterilizer.com

Selection / engineering inputs

How to select a tube-in-tube sterilizer from a complete process brief.

Capacity and price are outputs of a defined scope. Collect the product and line data below before comparing offers—or risk comparing equipment designed for different duties.

Tube-in-tube sterilizer selection map connecting product, thermal duty, capacity, utilities, line interfaces and evidence scope
Process illustration. A complete design basis keeps known values, estimates and unresolved tests separate before equipment selection.
01

Product behaviour

Rheology across the real process window

A single room-temperature viscosity can be misleading. Record test method, temperature, shear condition and whether the product is shear-thinning, time-dependent or prone to separation.

  • Viscosity curve
  • Density
  • Heat properties
  • Shear sensitivity
02

Solids and structure

Particles, fibres and texture target

Describe maximum particle dimensions on three axes, distribution, shape, concentration, hardness, fibre length and the acceptable change after pumping and heating.

  • Largest dimensions
  • Concentration
  • Hardness
  • Integrity target
03

Thermal duty

Scheduled process and temperature profile

Provide inlet condition, the process authority's target where applicable, required hold, outlet condition and any quality constraints. Do not substitute a competitor's standard temperature.

  • Inlet
  • Heat target
  • Hold requirement
  • Outlet
04

Production duty

Nominal flow, turndown and operating pattern

State nominal and minimum throughput, campaign length, product changes, starts and stops, upstream supply stability and downstream filler capacity. Turndown can change residence time, heat load, overprocessing risk, pressure drop and line balance; it is a process condition, not only a production target.

  • Nominal flow
  • Minimum flow
  • Run hours
  • Changeovers
05

Hygiene

Fouling, CIP and SIP boundary

List the deposit-forming ingredients, existing CIP station, chemicals, temperature, available flow, return path and validation expectations. CIP removes soil; a validated SIP cycle is used to establish the required pre-production hygienic condition within its defined boundary.

  • Fouling risk
  • CIP station
  • SIP boundary
  • Validation method
06

Interfaces

Utilities, controls and aseptic filling

Identify steam or hot-water supply, cooling circuits, electricity, compressed air, available space, control handshakes and the exact tank or filler interface.

  • Utilities
  • Controls
  • Footprint
  • Filler interface

Pricing logic

Align the design boundary before comparing quotations.

There is no reliable universal price independent of product duty and supply boundary. Two systems carrying the same product label can have different tube geometry, heat-transfer area, pressure rating, pump duty, recovery arrangement, controls, cleaning scope and filler interface.

Use the cost and quote-scope matrix
01

Define duty Product, flow, thermal target and outlet condition.

02

Define boundary Included pumps, tanks, cooling, CIP/SIP and filler interface.

03

Define proof Trials, documentation, inspection, acceptance and commissioning scope.

04

Compare like-for-like Commercial terms only make sense after the technical boundary matches.

Procurement boundary

Questions that belong beside capacity and price

Ask for a matched evidence and service scope. These are procurement questions, not claims about an unverified Site34 machine.

M

Materials and seals

Which wetted materials, elastomers and utility-side materials are proposed, and how will compatibility be reviewed?

W

Surface and weld records

Which surface-finish, weld, passivation, inspection and traceability documents are included?

P

Pressure basis

What are the design and working pressures, governing code assumptions, test method and relief boundaries?

↘

Drain, inspect, recover

How are drainability, inspection access, product recovery and hold-up addressed in the proposed geometry?

✓

FAT, SAT and acceptance

Which tests, documents, commissioning steps and acceptance criteria are included, witnessed or excluded?

S

Spares and maintenance

Which seals, instruments and wear parts need planned stock, and what access, tools, training and warranty scope apply?

Complex products

Plan for representative sample work.

When rheology, particles, fouling or quality targets are uncertain, a representative sample and agreed test protocol can reduce configuration risk. The test must reflect the real formulation and processing temperature.

Prepare the brief

Known values, unknowns and constraints all belong in the first review.

The RFQ form follows this selection logic and does not require invented numbers.

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