CONTINUOUS THERMAL PROCESSING · PURÉE / PASTE / CONCENTRATEsales@tubeintubesterilizer.com

CONTINUOUS STERILIZATION EQUIPMENT

Tube-in-Tube Sterilization System

Actual tube-in-tube sterilizer with stainless tube bank, feed vessel, pumps and controls
Actual equipment photograph. Final configuration and included modules are defined in the quotation.

A continuous system for pumpable fruit purée, concentrate and sauce duties. Product is fed through an indirect heating section, held for the specified process, cooled, and transferred toward the agreed aseptic boundary. Tube geometry, pump, instrumentation and downstream connection are selected together for the actual product.

01 / System assembly

Explore the sterilizer assemblies.

The scope is a connected machine package. The final offer identifies which modules arrive with the sterilizer and which connections belong to existing plant equipment.

On a narrow screen, scroll the table to compare each assembly and its interface.

Core assemblies and project design interfaces
AssemblyWhat it doesDesign interface
Product feed and pumpMoves purée or concentrate at controlled flow into the heating path.Viscosity, particle passage, inlet pressure and minimum flow set the pump duty.
Tube-in-tube heatingTransfers heat indirectly across metal surfaces while keeping product and utility media separate.Tube geometry, pressure drop, fouling access and service-medium condition are project-specific.
Holding assemblyProvides the flow path for the established minimum residence time.Volume, flow measurement, worst-case flow and the validated thermal schedule must agree.
Cooling and outletReduces product temperature for the next closed handling step.The aseptic tank or filler connection, sterile barrier and transfer pressure are defined at the interface.
Controls and recordsMonitors process temperature, flow and defined transitions.Setpoints, alarms, diversion logic and record retention belong in the agreed control specification.

02 / Catalogue reference

Reference specifications and configuration options.

The 2026 equipment catalogue lists the following reference options for this tube-in-tube sterilizer family. A quotation identifies the actual supplied materials, utilities and control functions; the product-specific thermal schedule is validated separately.

On a narrow screen, scroll the table to inspect all reference values.

Tube-in-tube sterilizer catalogue references and options
Item2026 catalogue referenceProject decision
Processing capacityConfigured for the projectState product, flow and turndown in the quotation.
Temperature capability72–150 °C adjustableSet the actual treatment temperature from the product's validated process.
Holding-time range15–120 seconds adjustableConfirm holding path and minimum flow against the process schedule.
Heating mediumHot water or steamConfirm utility condition and heat-transfer arrangement.
Cooling mediumCold water or ice waterConfirm required outlet condition and available utility.
Contact materialSUS304 or SUS316LSelect material to suit the product and cleaning chemistry.
Control systemPLC automatic controlDefine recorded signals, alarms and line handshakes.

03 / Operating path

Feed, heat, hold, cool and transfer.

These functions make one continuous system. Product-specific thermal validation determines the actual operating values, not a universal catalogue maximum.

  1. 01
    Conditioned feed

    Confirm inlet product consistency and measurable flow before treatment.

  2. 02
    Indirect heating

    Match annular product passage and heat-transfer area to viscosity, solids and fouling behaviour.

  3. 03
    Defined holding

    Link the scheduled minimum time to measured flow, temperature and the holding-path geometry.

  4. 04
    Controlled cooling

    Cool within the closed product path to the downstream handling condition.

  5. 05
    Aseptic transfer

    Connect to a compatible tank or filler through the specified sterile boundary.

Examine the heat and holding sequence

04 / Product fit

Configure around the product that will actually run.

A

Fruit purée and pulp

Fibre, pulp fraction, viscosity curve and particle integrity influence passage size, pump choice and cleaning access.

View purée application
B

Concentrate and paste

Solids, shear sensitivity and fouling tendency determine whether a tube-in-tube arrangement is suitable for the required duty.

View paste application
C

Aseptic line connection

The sterilizer, tank and filler must agree on transfer temperature, pressure, pre-sterilization state and control handshakes.

Inspect integration boundary

05 / Cleaning and service

Build cleanability and access into the machine scope.

CIP circuit

The product path, valves, pumps and connections are reviewed as one cleaning circuit. Chemical recipe, flow and verification method depend on the residue and plant utilities.

Pre-sterilization

Any SIP or hot-water sequence, sterile-air boundary and changeover to production must match the supplied valves and downstream system.

Inspection points

Include accessible seals, instruments, joints and tube sections in maintenance planning. The final equipment drawing establishes exact service clearances.

Operating records

Temperature, flow, alarms and state transitions support process review. The product's validated schedule and local requirements define the record set.

Quotation boundary

Request the system and its interfaces in one scope.

Provide the product, solids, particle dimensions, viscosity at process temperatures, target flow, inlet and outlet conditions, cleaning utilities and intended tank or filler. The quotation can then name the sterilizer modules, connection points, drawings, testing and site-service responsibilities without implying that every optional module is standard.

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